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Fall Safety – Common Necessities (1926.501) maintained its place as OSHA’s most often cited employee security and well being customary in fiscal yr 2022, marking its twelfth straight yr atop the company’s “Prime 10” record.
Right here, Security+Well being presents the Prime 10 knowledge for FY 2022 (which concluded Sept. 30), the “penalty box” of the yr’s largest fines, an exclusive interview with Patrick Kapust, deputy director of OSHA’s Directorate of Enforcement Applications, and an inventory of Security+Well being advertisers providing products and services to help you keep away from OSHA’s Prime 10 most cited violations.
1
FALL PROTECTION – GENERAL REQUIREMENTS
Customary: 1926.501
Complete Violations: 5,980
Fiscal yr 2021 rating: 1
(5,271 violations)
This customary outlines the place fall safety is required, which methods are applicable for given conditions, the correct building and set up of security methods, and the correct supervision of staff to stop falls. It’s designed to guard staff on walking-working surfaces (horizontal or vertical) with an unprotected facet or edge above 6 ft.
TOP 5 SECTIONS CITED:
- 1926.501(b)(13): Every worker engaged in residential building actions 6 ft or extra above decrease ranges shall be protected by guardrail methods, security web methods or private fall arrest system until one other provision in paragraph (b) of this part supplies for an alternate fall safety measure. – 4,183 violations
- 1926.501(b)(1): Every worker on a walking-working floor (horizontal and vertical floor) with an unprotected facet or edge that’s 6 ft or extra above a decrease degree shall be shielded from falling by way of guardrail methods, security web methods or private fall arrest methods. – 709
- 1926.501(b)(10): Besides as in any other case supplied in paragraph (b) of this part, every worker engaged in roofing actions on low-slope roofs with unprotected sides and edges 6 ft or extra above decrease ranges shall be shielded from falling by guardrail methods; security web methods; private fall arrest methods; or a mix of warning line system and guardrail system, warning line system and security web system, or warning line system and private fall arrest system, or warning line system and security monitoring system. – 411
- 1926.501(b)(11): Every worker on a steep roof with unprotected sides and edges 6 ft or extra above decrease ranges shall be shielded from falling by guardrail methods with toeboards, security web methods or private fall arrest methods. – 273
- 1926.501(b)(4): “Holes.” – 192
2
HAZARD COMMUNICATION
Customary: 1910.1200
Complete violations: 2,682
Fiscal yr 2021 rating: 5 (1,939 violations)
This customary addresses chemical hazards – each these chemical compounds produced within the office and people imported into the office. It additionally governs the communication of these hazards to staff.
TOP 5 SECTIONS CITED:
- 1910.1200(e)(1): Employers shall develop, implement and keep at every office a written hazard communication program which a minimum of describes how the standards laid out in paragraphs (f), (g) and (h) of this part for labels and different types of warning, Security Information Sheets, and worker info and coaching will likely be met. – 978 violations
- 1910.1200(h)(1): Employers shall present staff with efficient info and coaching on hazardous chemical compounds of their work space on the time of their preliminary task, and every time a brand new chemical hazard the staff haven’t beforehand been educated about is launched into their work space. Data and coaching could also be designed to cowl classes of hazards (e.g., flammability, carcinogenicity) or particular chemical compounds. Chemical-specific info should at all times be accessible by labels and Security Information Sheets. – 713
- 1910.1200(g)(8): The employer shall keep within the office copies of the required Security Information Sheets for every hazardous chemical, and shall guarantee they’re readily accessible throughout every work shift to staff when they’re of their work space(s). – 285
- 1910.1200(f)(6): Office labeling. Besides as supplied in paragraphs (f)(7) and (f)(8) of this part, the employer shall guarantee every container of hazardous chemical compounds within the office is labeled, tagged or marked. – 252
- 1910.1200(g)(1): Chemical producers and importers shall get hold of or develop a Security Information Sheet for every hazardous chemical they produce or import. Employers shall have a Security Information Sheet within the office for every hazardous chemical which they use. – 199
3
LADDERS
Customary: 1926.1053
Complete Violations: 2,471
Fiscal yr 2021 rating: 3 (2,018 violations)
This customary covers basic necessities for all ladders.
TOP 5 SECTIONS CITED:
- 1926.1053(b)(1): When moveable ladders are used for entry to an higher touchdown floor, the ladder facet rails shall lengthen a minimum of 3 ft above the higher touchdown floor to which the ladder is used to achieve entry; or, when such an extension will not be potential due to the ladder’s size, then the ladder shall be secured at its prime to a inflexible assist that won’t deflect, and a greedy system, reminiscent of a seize rail, shall be supplied to help staff in mounting and dismounting the ladder. In no case shall the extension be such that ladder deflection underneath a load would, by itself, trigger the ladder to slide off its assist. – 1,545 violations
- 1926.1053(b)(4): Ladders shall be used just for the aim for which they have been designed. – 295
- 1926.1053(b)(13): The highest or prime step of a stepladder shall not be used as a step. – 204
- 1926.1053(b)(16): Transportable ladders with structural defects, reminiscent of, however not restricted to, damaged or lacking rungs, cleats or steps; damaged or break up rails; corroded elements; or different defective or faulty elements, shall both be instantly marked in a fashion that readily identifies them as faulty, or be tagged with “Do Not Use” or related language, and shall be withdrawn from service till repaired. – 79
- 1926.1053(b)(5): Non-self-supporting ladders shall be used at an angle such that the horizontal distance from the highest assist to the foot of the ladder is roughly one-quarter of the working size of the ladder (the gap alongside the ladder between the foot and the highest assist). – 65
4
RESPIRATORY PROTECTION
Customary: 1910.134
Complete Violations: 2,430
Fiscal yr 2021 rating: 2 (2,521 violations)
This customary directs employers on establishing or sustaining a respiratory safety program. It lists necessities for program administration; worksite-specific procedures; respirator choice; worker coaching; match testing; medical analysis; respirator use; and respirator cleansing, upkeep and restore.
TOP 5 SECTIONS CITED:
- 1910.134(e)(1): The employer shall present a medical analysis to find out the worker’s capability to make use of a respirator, earlier than the worker is fit-tested or required to make use of the respirator within the office. The employer might discontinue an worker’s medical evaluations when the worker is now not required to make use of a respirator. – 497 violations
- 1926.501(b)(1): Every worker on a walking-working floor (horizontal and vertical floor) with an unprotected facet or edge that’s 6 ft or extra above a decrease degree shall be shielded from falling by way of guardrail methods, security web methods or private fall arrest methods. – 709
- 1910.134(f)(2): The employer shall guarantee an worker utilizing a tight-fitting facepiece respirator is fit-tested previous to preliminary use of the respirator, every time a distinct respirator facepiece (measurement, model, mannequin or make) is used, and a minimum of yearly thereafter. – 459
- 1910.134(c)(1): In any office the place respirators are mandatory to guard the well being of the worker or every time respirators are required by the employer, the employer shall set up and implement a written respiratory safety program with worksite-specific procedures. This system shall be up to date as essential to replicate these adjustments in office situations that have an effect on respirator use. – 323
- 1910.134(f)(1): The employer shall guarantee staff utilizing a tight-fitting facepiece respirator move an applicable qualitative match check (QLFT) or quantitative match check (QNFT) as acknowledged on this paragraph. – 136
5
SCAFFOLDING
Customary: 1926.451
Complete Violations: 2,285
Fiscal yr 2021 rating: 4 (1,943 violations)
This customary covers basic security necessities for scaffolding, which needs to be designed by a professional individual and constructed and loaded in accordance with that design. Employers are certain to guard building staff from falls and falling objects whereas engaged on or close to scaffolding at heights of 10 ft or larger.
TOP 5 SECTIONS CITED:
- 1926.451(g)(1): Every worker on a scaffold greater than 10 ft above a decrease degree shall be shielded from falling to that decrease degree. – 644 violations
- 1926.451(c)(2): Supported scaffold poles, legs, posts, frames and uprights shall bear on base plates and dust sills or different satisfactory agency basis. – 306
- 1926.451(e)(1): When scaffold platforms are greater than 2 ft above or beneath some extent of entry, moveable ladders; hook-on ladders; attachable ladders; stair towers (scaffold stairways/towers); stairway-type ladders (reminiscent of ladder stands); ramps; walkways; integral prefabricated scaffold entry; or direct entry from one other scaffold, construction, personnel hoist or related floor shall be used. Cross braces shall not be used as a way of entry. – 277
- 1926.451(b)(1): Every platform on all working ranges of scaffolds shall be totally planked or decked between the entrance uprights and the guardrail helps. – 267
- 1926.451(g)(4): Guardrail methods put in to fulfill the necessities of this part shall adjust to the next provisions (guardrail methods in-built accordance with Appendix A to this subpart will likely be deemed to fulfill the necessities of paragraphs (g)(4)(vii), (viii) and (ix) of this part). – 152
6
LOCKOUT/TAGOUT
Customary: 1910.147
Complete Violations: 2,175
Fiscal yr 2021 rating: 6 (1,670 violations)
This customary outlines minimal efficiency necessities for the management of hazardous vitality throughout servicing and upkeep of machines and gear.
TOP 5 SECTIONS CITED:
- 1910.147(c)(4): Vitality management process. – 638 violations
- 1910.147(c)(7): Coaching and communication. – 434
- 1910.147(c)(6): Periodic inspection. – 338
- 1910.147(c)(1): The employer shall set up a program consisting of vitality management procedures, worker coaching and periodic inspections to make sure earlier than any worker performs any servicing or upkeep on a machine or gear the place the surprising energizing, startup or launch of saved vitality may happen and trigger harm, the machine or gear shall be remoted from the vitality supply and rendered inoperative. – 199
- 1910.147(c)(5): Protecting supplies and {hardware}. – 63
7
POWERED INDUSTRIAL TRUCKS
Customary: 1910.178
Complete Violations: 1,922
Fiscal yr 2021 rating: 9 (1,404 violations)
This customary covers the design, upkeep and operation of powered industrial vans, together with forklifts and motorized hand vans. It additionally covers operator coaching necessities.
TOP 5 SECTIONS CITED:
- 1910.178(l)(1): Secure operation. – 500 violations
- 1910.178(l)(4): Refresher coaching and analysis. – 254
- 1910.178(l)(6): The employer shall certify that every operator has been educated and evaluated as required by this paragraph (l). The certification shall embody the title of the operator, the date of the coaching, the date of the analysis and the identification of the individual(s) performing the coaching or analysis. – 223
- 1910.178(p)(1): If at any time a powered industrial truck is discovered to be in want of restore, faulty or in any means unsafe, the truck shall be taken out of service till it has been restored to secure working situation. – 132
- 1910.178(q)(7): Industrial vans shall be examined earlier than being positioned in service, and shall not be positioned in service if the examination reveals any situation adversely affecting the protection of the car. Such examination shall be made a minimum of day by day. The place industrial vans are used on a round the clock foundation, they shall be examined after every shift. Defects when discovered shall be instantly reported and corrected. – 120
8
FALL PROTECTION – TRAINING REQUIREMENTS
Customary: 1926.503
Complete Violations: 1,778
Fiscal yr 2021 rating: 7
(1,660 violations)
This customary addresses coaching necessities for employers in regard to fall safety.
TOP 5 SECTIONS CITED:
- 1926.503(a)(1): The employer shall present a coaching program for every worker who is perhaps uncovered to fall hazards. This system shall allow every worker to acknowledge the hazards of falling and shall prepare every worker within the procedures to be adopted in an effort to decrease these hazards. – 1,235 violations
- 1926.503(b)(1): The employer shall confirm compliance with paragraph (a) of this part by getting ready a written certification report. The written certification report shall include the title or different identification of the worker educated, the date(s) of the coaching, and the signature of the one who carried out the coaching or the signature of the employer. If the employer depends on coaching carried out by one other employer or accomplished previous to the efficient date of this part, the certification report shall point out the date the employer decided the prior coaching was satisfactory somewhat than the date of precise coaching. – 356
- 1926.503(a)(2): The employer shall guarantee every worker has been educated, as mandatory, by a reliable individual. – 123
- 1926.503(c)(3): Inadequacies in an affected worker’s data or use of fall safety methods or gear point out that the worker has not retained the requisite understanding or ability. – 42
- 1926.503(c): “Retraining.” When the employer has purpose to imagine that any affected worker who has already been educated doesn’t have the understanding and ability required by paragraph (a) of this part, the employer shall retrain every such worker. – 19
9
PERSONAL PROTECTIVE AND LIFESAVING EQUIPMENT – EYE AND FACE PROTECTION
Customary: 1926.102
Complete Violations: 1,582
Fiscal yr 2021 rating: 8 (1,451 violations)
This customary addresses applicable private protecting gear for staff uncovered to eye or face hazards, reminiscent of flying particles and chemical gases or vapors.
TOP 4 SECTIONS CITED:
- 1926.102(a)(1): The employer shall guarantee every affected worker makes use of applicable eye or face safety when uncovered to eye or face hazards from flying particles, molten metallic, liquid chemical compounds, acids or caustic liquids, chemical gases or vapors, or doubtlessly injurious gentle radiation. – 1,553 violations
- 1926.102(a)(2): The employer shall guarantee every affected worker makes use of eye safety that gives facet safety when there’s a hazard from flying objects. Removable facet protectors (e.g., clip-on or slide-on facet shields) assembly the pertinent necessities of this part are acceptable. – 25
- 1926.102(a)(3): The employer shall guarantee every affected worker who wears prescription lenses whereas engaged in operations that contain eye hazards wears eye safety that comes with the prescription in its design, or wears eye safety that may be worn over the prescription lenses with out disturbing the correct place of the prescription lenses or the protecting lenses. – 3
- 1926.102(c)(1): Choice of shade numbers for welding filter. – 1
10
MACHINE GUARDING
Customary: 1910.212
Complete Violations: 1,488
Fiscal yr 2021 rating: 10 (1,105 violations)
This customary covers guarding of equipment to guard operators and different staff from hazards, together with these created by level of operation, ingoing nip factors, rotating elements, flying chips and sparks.
TOP 5 SECTIONS CITED:
- 1910.212(a)(1): Forms of guarding. A number of strategies of machine guarding shall be supplied to guard the operator and different staff within the machine space from hazards reminiscent of these created by level of operation, ingoing nip factors, rotating elements, flying chips and sparks. – 980 violations
- 1910.212(a)(3): Level of operation guarding. – 384
- 1910.212(b): Anchoring fastened equipment. Machines designed for a hard and fast location shall be securely anchored to stop strolling or transferring. – 63
- 1910.212(a)(2): Common necessities for machine guards. Guards shall be affixed to the machine the place potential and secured elsewhere if for any purpose attachment to the machine will not be potential. The guard shall be such that it doesn’t provide an accident hazard in itself. – 37
- 1910.212(a)(5): Publicity of blades. When the periphery of the blades of a fan is lower than 7 ft above the ground or working degree, the blades shall be guarded. The guard shall have openings no bigger than one-half inch. – 17
*Tables based mostly on OSHA Data System knowledge from Oct. 1, 2021, to Sept. 30, 2022. Information was present as of Oct. 14.
Prime 10 requirements cited as “critical,” fiscal yr 2022
As outlined by OSHA: A “critical” violation is “one in which there’s a considerable chance that loss of life or critical bodily hurt may end result, and the employer knew or ought to have identified of the hazard.”
STANDARD | TOTAL VIOLATIONS | |
1 | Fall Safety – Common Necessities (1926.501 | 4,823 |
2 | Ladders (1926.1053) | 2,236 |
3 | Scaffolding (1926.451) | 2,155 |
4 | Hazard Communication (1910.1200) | 1,894 |
5 | Lockout/Tagout (1910.147) | 1,814 |
6 | Respiratory Safety (1910.134) | 1,751 |
7 | Powered Industrial Vehicles (1910.178) | 1,420 |
8 | Private Protecting and Lifesaving Tools – Eye and Face Safety (1926.102) | 1,368 |
9 | Machine Guarding (1910.212) | 1,286 |
10 | Fall Safety – Coaching Necessities (1926.503) | 1,228 |
Prime 10 requirements cited as “willful,” fiscal yr 2022
Outlined by OSHA: A “willful” violation is one “dedicated with an intentional disregard of or plain indifference to the necessities of the Occupational Security and Well being Act and necessities.”
STANDARD | TOTAL VIOLATIONS | |
1 | Fall Safety – Common Necessities (1926.501 | 201 |
2 | Necessities for Protecting Techniques (1926.652) | 26 |
3 | Private Protecting and Lifesaving Tools – Eye and Face Safety (1926.102) | 25 |
4 | Lockout/Tagout (1910.147) | 24 |
5 | Machine Guarding (1910.212) | 14 |
6 | Ladders (1926.1053) Scaffolding (1926.451) |
11 11 |
7 | Excavations – Particular Excavation Necessities (1926.651) | 10 |
8 | Metal Erection – Fall Safety (1926.760) | 9 |
9 | Strolling-Working Surfaces – Common Necessities (1910.22) | 8 |
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